Norton Clipper CP512-300i 12" Blade iLube 5.4 HP Gas Hand Held 4500RPM High Speed Cut-off Saw 70184647561

Safety Information

Norton Clipper CP512-300i High Speed Cut-off Saw

Safety provisions

3.1 Correct use

This power tool must only be used to cut/shorten metals (hot cut) and mineral materials, such as concrete (cold cutting). Use only the cut-off wheels approved for the material being cut and only for the working situation indicated in chap. 7 on page 26.

For specifically trained users in rescue missions, other approved cut-off wheels are also offered that can be used to cut various composites. These special applications are only permitted to specifically trained users.

This power tool must only be used for outdoor work.

Use of this power tool for any other purpose, such as sawing of wood and to remove/grind off a material

using the side surfaces of the cut-off wheel is forbidden.

Unapproved cutting tools, such as saw blades or knives, must never be installed on the motor device.

3.2 General safety notes

Before using the power tool, read these operating instructions thoroughly and keep them in a safe and accessible location. They must be kept available at the place of use of the equipment at all times, and they must be read by everyone who works on or with the equipment (including for maintenance, care and repairs).

Use this power tool with care. Improper or careless use of this power tool could cause serious injury or
death. The tool can generate large forces and torques resulting from the high speed rotation of the cut-off wheel.

Working with and on the power tool must be done carefully and with the greatest care. Access all risks before proceeding. Never perform any work procedures that you have not been trained for. If you are still unsure after studying these operating instructions, ask a specialist for help.

The ignition unit of this power tool generates an electromagnetic field in operation. This field may affect the function of pacemakers under certain conditions. Persons with a pacemaker must consult their physician and the pacemaker manufacturer before using this power tool.

General information on vibration: The following symptoms may occur from frequent vibration of fingers, hands or wrists: Fingers, hands or wrists falling asleep, tickling, pain, stabbing pain, changes of the skin tone or skin. If such symptoms are found, see a physician.

Failure to observe the safety notes may be potentially fatal. Check ANSI and OSHA and other local regulations before proceeding.

• For any accidents that may occur, a first aid kit must be present at the workplace at all times.
Material that has been removed must be refilled at once.

• Danger of fire from sparks! When working close to easily flammable objects or vegetation, a fire extinguisher must be provided.

• A first time operator should obtain practical instruction by a specialist before using the power tool.
Employers must establish a training program for operators of gasoline-powered, hand-held portable, cut-off machines to assure safe operations of these power tools.

• Children and teens (minors) under 18 years of age must not work with this power tool.

• The power tool generally must be operated by only one person – also when starting up.
Keep unnecessary personnel away from the work area. Do not work around animals.
If a person or animal approaches, the power tool must be stopped at once.
The user is responsible for any injury and property damage he causes.

• This power tool must only be used by persons who are familiar with this type of machine, its operation and the operating instructions. Never lend this tool to untrained personnel. Always include these operating instructions.

• Only work with this power tool when you are in good shape, rested and healthy.

• Persons under the influence of alcohol or drugs, including prescription drugs, should never use this power tool, as their ability to quickly react to potential danger may be impaired.

• Never operate this power tool when you are fatigued or exhausted. Tiredness and exhaustion may result in loss of control. Be alert – if you get tired or exhausted while operating your power tool, take a break.
Working with the power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this power tool.

• Never cut or disturb asbestos, asbestos-containing materials or any other known hazardous materials.

• Be aware of hidden hazards, such as electrical cables, water or gas pipes and flammable substances in the area to be cut!

• When cutting pre-tensioned and steel-reinforced concrete pillars, observe all instructions and standards that the respective authorities or component manufacturers have stipulated. Cutting of reinforcement bars must be performed in the prescribed order and under consideration of the relevant safety provisions.

• Never alter, change or modify any safety equipment or functional assemblies of this power tool.

• Prevent accidents! Only use this power tool if it is in good, safe condition! Always check the power tool prior to use.

• Only use those accessories and attachments that have been supplied and approved for attachment to this power tool by the manufacturer.
Only cut-off wheels approved for this power tool must be used as cutting tools.

• Reliable operation and safety of this power tool also depend on the quality of the spare parts used. Use only genuine spare parts. Original spare parts are identical with original production parts and guarantee the best quality in material, dimensions, function and safety. Original parts and accessories are available from your specialist dealer. Your dealer has been supplied with appropriate documentation to determine the correct parts. Your dealer is frequently supplied with updates about improvements to the equipment.
Please note that the use of non-original parts will void your warranty.

• Always store the power tool in a safe place and in such a way that it will not pose any danger. Stop the engine. Never let the power tool run unsupervised!

Persons who disregard safety instructions, operating or maintenance instructions are liable for any damage or consequential losses.

3.3 Personal Protection Equipment (PPE)

In order to prevent injuries, please make sure that you wear the prescribed clothing and protective equipment.

Clothes should be tight-fitting (no lapels), but not hindering. When performing any work, wear a working suit of firm materials with sufficient flame inhibition that cannot ignite by flying sparks (materials of leather, cotton after flame-inhibiting treatment or heavy close-meshed linen fabrics).

Check the information in the work clothes and ensure that non-flammable materials and no synthetic materials like polyester or nylon are contained in the clothes. The working clothes must never be contaminated with flammable substances such as gasoline or similar products.

Do not wear scarves, ties, jewelry or other clothes that may get caught in the cut-off wheel, objects in the environment, or the power tool. Tie back long hair and secure it under a hard hat.

Wear a protective hard hat during any work. Use personal hearing protection.
Eye and face protection is mandatory pursuant to ANSI Z 87.1.

Wear firm safety shoes with steel toes and a good grip.

Wear a protective apron.

Wear protective gloves with non-slip palms.

When wet cutting is not utilized, the operator and bystanders should always wear breathing protection equipment approved by NIOSH/MSHA for the material being cut.

3.4 When fueling up

Gasoline is highly flammable. Keep away from open flame and do not spill fuel. Do not smoke at the workplace or at the site of fueling!

• Always switch off the engine before fueling.

• Fire hazard! Never refuel while the engine is still hot!

• Always carefully open the tank cap so that any overpressure present can reduce slowly and no fuel will splash out.

• Prevent skin and eye contact with fuel and other mineral oil products by wearing protective clothing, eye and face protection. In case of eye contact, rinse at once with lots of clear water. In case of persistent irritation, see a doctor immediately!

• Regularly change and clean protective clothes.

• Avoid breathing in fuel vapor.

• The refueling site should be well ventilated.

• Avoid any soil spillage of fuel or oil (protection of the environment). Use a suitable mat.

• Immediately clean any fuel spilled on the power tool. Change contaminated clothing without delay.

• Always tighten the fuel tank cap firmly by hand without using any tools. Tank caps are equipped with an overturning protection and must be turned closed until a clear "skipping".

The fuel tank cap must not be able to work itself loose as a result of the vibrations of the engine.

• Danger to life from burns! Observe leaks. Do not start up and work when fuel is escaping.

• Fuels and oil must only be stored in properly and correctly labeled containers.

3.5 In transport

• Before carrying the power tool (even across short distances from one working area to the next), always turn off the engine and wait until the cut-off wheel has stopped. Carry the power tool by the top handle and have the cut-off wheel point backwards.

• Danger of burns! Do not touch the hot muffler.

• Never carry or transport the power tool with the cut-off wheel running.

• To avoid spilling of fuel and oil and to prevent damage, the power tool must be secured against tipping when transporting it in vehicles. Check the tanks for fuel and oil for tightness.

Recommendation: Empty the tanks before transport.

• Empty the tanks before shipping.

• Remove cut-off wheel before shipping.

Recommendation: Keep the original packaging in order to protect the equipment against transport damage in case you ever need to ship it or transport it.

3.6 During assembly, cleaning, maintenance and repair

• The power tool must not be assembled, maintained, repaired or stored in the vicinity of open flames.

• Before assembly, cleaning, maintenance and repair, always turn off the engine; the stop dial must be set to "0" and the cut-off wheel must have stopped.
Only the idle speed setting must be performed with the engine running.

• Wear protective gloves for any work.

• The power tool requires regular maintenance. Only perform such maintenance and repair work on your own that are described in these operating instructions and that you consider yourself skilled at performing. Any other work must only be performed by specialist workshops authorized by the manufacturer.

• Danger of burns! Do not touch the muffler while it is still hot – not even for maintenance or to check it for tight fit.

• Only perform repairs with original spare parts.

• Danger of accident and injury! Never modify the power tool, as this may impair safety!

3.7 Before start-up

Before start-up, check the entire power tool for operationally safe conditions. In addition to the notes in the operating and maintenance notes ( chap. 8, page 30), check the following items:

• Stop dial and one-touch stop button must be easy to operate.

• The throttle control must move freely and return automatically to the idle position. It must not be possible to operate the throttle control without pushing (unlocking) the throttle control lock (throttle control locked).

• The cut-off wheel must be attached firmly to the spindle.

• Danger of fire! Ignition cable and spark plug connector must be firmly in place. Loose connection can result in sparks which could ignite any escaping fuel/air mixture!

• In case of irregularities, visible damage, improper settings or limited function, the power tool must not be started. In such cases, have the power tool inspected by specialist workshops authorized by the manufacturer.

3.8 When starting

• Only use the power tool if it is in completely assembled condition.

• Keep at least 3 meters [approx. 10 feet] distance from the fueling site when starting.
Never start the power tool in closed rooms.

• Hold the tool securely and firmly when starting.
Always start up on level ground and securely hold the power tool.

Perform the starting process as described in chap. 6 on page 24.

• Check the idle setting after starting. The cut-off wheel must not rotate in idle mode.

3.9 During work

In addition to the safety provisions already listed, the following safety provisions also apply when working with the motor device:

• Danger of poisoning! Once the engine is running, the power tool produces toxic exhaust that may be invisible and odorless. Never start the power tool in closed rooms. Special danger also applies in narrow situations, troughs or ditches. Only work here when it is absolutely certain that there is sufficient air exchange and that no toxic gases may accumulate.

• Increased danger of fire! Do not smoke at the workplace – not even in the proximity of the power tool.

• Secure the workplace against accidental access by third parties, e.g. with warning signs. Only persons involved and wearing adequate protective equipment and clothes must be present within 30 meters [approx. 30 yards] around the working area.

• Check the site of deployment for possible dangers.

– Spark formation during cutting means that work must never be performed close to potentially explosive gases of liquids, or easily flammable objects.

– No electrical lines, water or gas pipes or flammable substances must be placed in the area to be cut.

– Objects that may fall off or topple over during work must be secured or removed from the working environment first.

– Prepare the workplace so that secure operator mobility is possible.

• The work piece to be cut must be free of foreign bodies such as screws, nails or stones.

• When working in residential areas, observe the noise protection provisions.

• Work carefully, considerately and calmly and do not endanger others.

– Ensure good sight and light conditions.

– Always remain within calling distance of other persons who may administer first aid in emergencies.

– Schedule work breaks.

– Be attentive towards possible danger sources and take the corresponding preventive measures.

Consider that use of hearing protection limits perception of sounds. Signal sounds, calls, etc. that announce danger may also be missed.

– Observe tripping dangers and obstacles. Never work on unstable grounds.

– Always hold the power tool with both hands and always ensure a safe and firm stance.

– Never cut standing on a ladder.

– Guide the power tool so that no body part is located in the extended swivel range of the cut-off wheel.

– Do not hold the work piece in your hand and bring it into contact with the wheel.

– Bring the rotating cut-off wheel into contact to the work piece.
Never touch the floor or other objects with the cut-off wheel running.

– Do not use the power tool to level off and shovel away objects.

• Switch off the engine when the power tool starts to behave noticeably differently.

• Danger of burns! Do not touch the muffler while it is still hot.
Danger of fire! Muffler radiates enormous heat.
Never put the hot power tool into dry grass or on flammable objects.

• Danger of hearing damage and burns!
Never work with defective muffler or without muffler.