Multiquip / Whiteman TuffTruk TB11G Compact Walk-Behind Buggy 10.6 cu. ft. Steel Tub 34" Wide 5.5HP Honda Gas Engine
Safety Information
Multiquip / Whiteman TuffTruk TB11G Compact Walk-Behind Power Buggy
SAFETY INFORMATION
DO NOT operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment.
Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words: DANGER, WARNING, CAUTION or NOTICE
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with safety messages
GENERAL SAFETY
CAUTION
„ NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
„ Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury.
„ NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.
„ NEVER operate this equipment under the influence of drugs or alcohol.
„ ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.
„ No one other than the operator is to be in the working area when the equipment is in operation.
„ DO NOT use the equipment for any purpose other than its intended purposes or applications.
NOTICE
„ This equipment should only be operated by trained and qualified personnel 18 years of age and older.
„Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
„ Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
„ NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
„ ALWAYS know the location of the nearest fire extinguisher.
„ ALWAYS know the location of the nearest first aid kit.
„ ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an
emergency.
TUFFTRUK SAFETY
DANGER
„ Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.
„ The engine of this equipment requires an adequate free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
„ NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death.
WARNING
„ NEVER use your hand to fi nd hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgeable physician immediately or severe injury or death can occur.
„ Accidental starting can cause severe injury or death. ALWAYS place the ON/OFF
switch in the OFF position.
„ NEVER disconnect any emergency or safety devices. These devices are intended for operator safety.
Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
„ NEVER approach power lines with any part of the TuffTruk unless all local, state/provincial and federal (OSHA) required safety precautions have been taken.
Use extreme caution when approaching high voltage power lines.
CAUTION
„ ALWAYS inspect the surface over which you will travel. Look for holes, drop-offs and obstacles. Look for rough and weak spots on docks, ramps or floor.
„ ALWAYS Look for oil spills, wet spots and slippery surfaces. Look for soft soil, deep mud and standing water.
Watch for anything that might make you lose control or cause the TuffTruk to tip over.
„ ALWAYS clear away trash and debris. Pick up anything that might puncture the tires.
„ ALWAYS make sure aisles, ramps, doorways and passages are clear.
„ ALWAYS plan your work. Make sure you know where you will make your pickups, dumps and turns. Before you take a load, know where you will place it.
„ NEVER travel down a slope with a full load. The possibility exists
of tipping.
„ DO NOT operate the TuffTruk on unsafe haul roads, load areas,
and dump areas.
„ DO NOT operate TuffTruk on excessive slopes with a grade higher than 25° (45%), forward and backward.
„ DO NOT operate TuffTruk on extremely uneven surfaces.
„ NEVER allow people to ride inside the tub/bucket.
„ DO NOT operate the TuffTruk at excessive speeds. Reckless operation may cause accidents and severe injury. Slow down when approaching people, wet areas,
and going up and down grades. It is the responsibility of the operator to adjust speed, as necessary, depending on the conditions of the road or path.
„ Forward travel speed should not exceed 4 mph (6.44 km/h). Reverse travel speed should not exceed 1.5 mph (2.42 km/h).
„ ALLOW extra time to stop when operating the TuffTruk on wet surfaces or loosely graded materials.
„ DO NOT dump materials from bucket/tub while the TuffTruk is moving.
NOTICE
„ ALWAYS ensure TuffTruk is securely placed on appropriate blocks or jackstands when performing maintenance.
„When parking on a slope, position the TuffTruk at a right angle to a slope.
„When filling or dumping DO NOT exceed payload capacity of TuffTruk.
„ ALWAYS be aware of traveling conditions. Reduce load if necessary.
„ DO NOT activate dump mechanism (tub/bucket) if TuffTruk is facing a down hill slope.
„ DO NOT stand in front or along side the TuffTruk when discharging a load.
„ ALWAYS block the TuffTruk with appropriate blocks when leaving the TuffTruk parked on a slope.
„ To prevent unexpected loss of control, DO NOT start engine on a sloping surface.
„ Ensure that the speed control levers works freely and returns to the stop position. DO NOT start engine unless speed control linkage is working properly.
„ Make sure that the tires are inflated to the manufacturer’s recommended tire pressure.
„ NEVER operate the TuffTruk with bad or worn tires.
ALWAYS replace defective tires with new ones.
„ Avoid sudden stops and starts and changes in direction.
Operate the controls smoothly. DO NOT jerk the steering
or any other controls.
„ NEVER attempt to engage the controls except from the
operator’s position.
„ NEVER operate or tow the TuffTruk in traffic or on public
roads.
„ ALWAYS keep the machine in proper running condition.
„ Fix damage to machine and replace any broken parts
immediately.
„ The entire TuffTruk (tub, shroud, wheels, etc.) should be
cleaned after every use. Make sure there is no buildup of
concrete, grease, oil or debris on the machine.
„ ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
„ ALWAYS place the fuel valve lever in the OFF position
when the equipment is not in use.
ENGINE SAFETY
WARNING
„ DO NOT place hands or fingers inside engine compartment when engine is
running.
„ NEVER operate the engine with heat shields or guards removed.
„ Keep fingers, hands hair and clothing away from all moving parts to prevent injury.
„ ALWAYS shut down the engine before performing service or maintenance.
„ DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out and severely scald any persons in the general area of the TuffTruk.
CAUTION
„ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing equipment.
„ Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency.
NOTICE
„ NEVER run engine without an air filter or with a dirty air filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.
„ NEVER tamper with the factory settings of the engine or engine governor. Damage
to the engine or equipment can result if operating in speed ranges above the
maximum allowable
FUEL SAFETY
DANGER
„ DO NOT start the engine near spilled fuel or combustible fluids. Fuel is extremely flammable and its vapors can cause an explosion if ignited.
„ ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
„ ALWAYS use extreme caution when working with flammable liquids.
„ DO NOT fill the fuel tank while the engine is running or hot.
„ DO NOT overfill tank and tighten fuel cap until you hear "clicking", since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system.
„ Store fuel in appropriate containers, in well-ventilated areas and away from sparks and flames.
„ NEVER use fuel as a cleaning agent.
„ DO NOT smoke around or near the equipment.
Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
„ DO NOT leave the TuffTruk in the vicinity of ovens, furnaces or radiant heaters. Heat could raise the pressure of the fuel so that vented gas could ignite.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
„ DO NOT drop the battery. There is a possibility that the battery will explode.
„ DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur.
WARNING
„ ALWAYS wear safety glasses when handling the battery to avoid eye irritation.
The battery contains acids that can cause injury to the eyes and skin.
„ Use well-insulated gloves when picking up the battery.
„ ALWAYS keep the battery charged. If the battery is not charged, combustible gas will build up.
„ DO NOT charge battery if frozen. Battery can explode. When frozen, warm the battery to at least 61°F (16°C).
„ ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gases.
„ If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
„ If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
CAUTION
„ ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment.
„ ALWAYS keep battery cables in good working condition. Repair or replace all worn cables.
„ ALWAYS use proper lifting procedures when removing the batteries from the machine. Batteries are quite heavy. Bodily injury may result if proper lifting procedures are not employed.
LIFTING SAFETY
CAUTION
„ NEVER allow any person or animal to stand underneath the equipment while lifting.
NOTICE
„When lifting of the TuffTruk is required, attach lifting straps or chains to designated lifting points only.
„ Use lifting straps or chains of adequate lifting capacity.
„ NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head, making the engine start difficult.
„ DO NOT lift machine to unnecessary heights.
„ NEVER lift the equipment while the engine is running.
„ ALWAYS use ramps capable of supporting the weight of the TuffTruk and the operator to load and unload the TuffTruk.
TRANSPORTING SAFETY
NOTICE
„ ALWAYS shutdown engine before transporting.
„ Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
„When transporting of the TuffTruk is required, place the TuffTruk on a flat bed truck or equivalent and tie down securely.
„ ALWAYS make sure all tie-downs are in place and the tub/bucket is completely lowered in the flat (horizontal) position and securely latched.
„ Place chock blocks underneath wheel to prevent rolling.
„ DO NOT use the TuffTruk to transport people.
„When transporting the TuffTruk on a truck or trailer, know the overall height to avoid contacting overhead obstructions such as bridges and power lines. Check
the truck and ramp capacities.
„ ALWAYS place the fuel valve lever in the OFF position before transporting.
ENVIRONMENTAL SAFETY/DECOMMISSIONING
NOTICE
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.
„ DO NOT pour waste or oil directly onto the ground, down a drain or into any water source.
„ Contact your country's Department of Public Works or recycling agency in your
area and arrange for proper disposal of any electrical components, waste or oil
associated with this equipment.
„When the life cycle of this equipment is over, remove battery (if equipped) and bring to appropriate facility for lead reclamation. Use safety precautions when handling batteries that contain sulfuric acid.
„When the life cycle of this equipment is over, it is recommended that the unit frame and all other metal parts be sent to a recycling center.
Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
This equipment conforms with applicable Environmental Protection Agency (EPA) and California Air Resources Board (CARB) emission regulations.
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)
contained in gasoline exhaust emissions.
Mandated Emission Components:
„ Engine, EPA certified
„ Fuel cap, EPA certified
„ Fuel and vapor recovery hoses, EPA certified SAE J30R7
or SAE J30R14T2
„ Charcoal canister, EPA certified Miscellaneous Parts Associated with Emission System:
„ Hose clamps and retainer brackets
„ Roll over valve vapor recovery valve
„ Steel fuel tank
Tampering with or altering the emission control system may increase emissions beyond the legal limit. Do not remove or alter any part of the system.
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fines or other penalties.
The Emission control system is valid only for the United States, its territories and commonwealths to include Canada.
Emission Control Label
The emission control label is an integral part of the emission system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
If a replacement emission label is needed, please contact your authorized engine distributor. |
