LGMG T65J Telescopic Boom Lift, Deutz Diesel Motor Drive
Safety Information
LGMG T65J Telescopic Boom Lift
Operation and Safety Manual
1.1 Danger
△! Warning: Failure to follow the instructions and safety rules in this manual may result in serious injury or death. Alcoholics, drug users, and those who take anti-reactive drugs are strictly prohibited from approaching and operating the machine.
1.2 Before operating the machine, please ensure that:
1) You are equipped with full-body protective equipment such as helmets, safety belts, safety shoes, goggles and protective gloves, and are in good physical condition.
2) You have understood and practiced the safety rules for machine operation in this operation manual.
3) You know and understand the rules for safe operation of the machine before proceeding to the next step.
4) You always perform pre-operational checks.
5) You always perform pre-use functional tests.
6) You check the workplace.
7) You use the machine for the specified purpose only.
8) You read, understand and abide by all applicable laws and regulations.
9) You have been trained to operate the machine safely.
1.3 Classification of Hazards
△! Notice
Classification of hazards
The meanings of symbols, color codes and characters of LGMG North
America’s products are as follows:
Security warning symbol: are used for warning of potential personal injuries.
Observe all safety instructions below these signs, to avoid situations causing potential personal injury and death.
Red: Signifies dangerous situations. If not avoided, will result in personal
death or severe injury.
Orange: Signifies dangerous situations. If not avoided, may result in personal death or severe injury.
Yellow: Signifies dangerous situations.
If not avoided, may result in minor or intermediate personal injury.
Blue: Signifies dangerous situations. If not avoided, property loss or damage
can occur.
1.4 Intended Purpose
The purpose of this machine is limited to lifting personnel and their tools and materials to high-altitude workplaces, and it can be used indoors and outdoors.
△! Caution: It is strictly forbidden to use the machine to carry loads.
1.5 Safety Sign Maintenance
1) The operators should always keep in mind their safety when replacing any missing or damaged safety signs.
2) The safety decal should be cleaned with mild soap and water.
3) Do not use solvent-based cleaners as they may damage the material of the safety label.
1.6 Risk of Electric Shock
△! Warning: This machine is not insulated and is not provided with electrical shock protection when it comes into contact with or near electrical wire.
This machine should be kept an adequate safety distance from power line and electrical equipment according to applicable government laws and regulations and the following table.
Voltage Required safety distance
0V-50 KV 3.05m/10ft
50 KV-200KV 4.60m/15ft
200 KV-350 KV 6.10m/20ft
350 KV-500 KV 7.62m/25ft
500 KV-750 KV 10.67m/35ft
750 KV-1,000 KV 13.72m/45ft
Table 1-1 Safe distance between the equipment and power line
△! Caution: The effects of strong winds or gusts on the movement of the
platform, the swinging and slackening of the wires should be considered.
1) If the machine comes into contact with live wires, keep away from the vehicle. No one is allowed to touch or operate the vehicle on the ground or platform before cutting off the power supply.
2) Do not operate the machine when there is lightning or storms.
3) Do not use the machine as a ground wire when welding.
1.7 Risk of Tipping
1) The personnel, equipment and materials on the platform may not exceed the maximum load capacity of the platform.
Item T65J T85J
Maximum Load Capacity 250Kg /551lbs 250Kg/551lbs
of the Platform 340Kg/750 lbs
(Restricted range of motion)
Maximum occupants 2 2
3 (Restricted)
Maximum Allowable Wind Speed 12.5m/s/2 8mph 12.5m/s/28mph
Table 1-2 Maximum Load Capacity of the Platform
2) If the platform is overloaded, the alarm will sound. Please reduce the platform load before continuing.
3) When the platform is lifted, drive speed may not exceed 0.8km/h (0.5mph).
4) The tilt sensor may not be used as a level indicator. The alarm on the turntable will sound only when the vehicle is heavily tilted.
5) Be very careful if the alarm sounds when the platform is lifted. The machine's
non-level indicator will light up and the drive function will not work in either direction.
First determine the status of the upper boom on the slope, as shown below. Then
follow the steps below to lower the boom before moving the machine to solid and
level ground. Do not rotate the boom when lowering.
6) If the alarm sounds when the platform goes up the slope
①Lower the boom
②Retract the boom
7) If the alarm sounds when the platform goes down the slope
①Retract the boom
②Lower the boom
8) Do not lift the boom when the wind speed may exceed 12.5 m/s/28mph. If the wind
speed exceeds 12.5 m/s/28mph after the boom is lifted, lower the boom and do not
continue to operate the machine.
9) Do not operate the machine in strong winds or gusts. Do not increase the surface area of the platform or load. Increasing the area exposed to the wind will reduce the stability of the machine.
10) Do not use the upper control box to operate the machine when the platform is trapped, jammed, or other objects nearby are blocking its normal movement. If you plan to operate the machine with the lower control box, all personnel must leave the platform before you do so.
11) In the retracted state, please be very careful and reduce the speed when the
machine is running on gravels, unstable or smooth surfaces and near the entrance of holes or steep slopes.
12) When the boom is lifted, the machine cannot run on uneven terrain, unstable
surfaces, or other dangerous conditions, or run near these areas.
13) Do not use the platform to push or pull anything outside the platform.
14) Do not use the machine as a crane.
15) Do not place, tie or hang loads on any part of the machine.
16) Do not use the boom to push a machine or other objects.
1.8 General safety
1) Do not operate the machine with the hood open.
2) Do not allow the boom to approach or touch
anything.
3) Do not change or modify all sensors such as length transducer, tilt angle sensor, the weighing sensor and rope-breaking detection devices.
4) Do not tie the boom or platform to adjacent objects.
5) This machine shall not be modified without the prior written permission of the
manufacturer. Additional devices installed on platforms, pedals or guardrails for
placing tools or materials will increase the weight and surface area of the platform.
6) Do not place ladders or scaffolds in the platform or against any part of the machine.
7) Only tools and materials that are evenly distributed and can be safely moved by
people on the platform can be transported.
8) Do not use the machine on moving surfaces or vehicles.
9) Do not place your hands and arms near the area where there is a risk of cutting or crushing.
10) Do not alter or damage any parts that may affect the safety and stability of the machine.
11) Do not replace parts that affect machine stability with parts of different specifications.
12) Ensure that all tires are in good condition and the nuts are properly tightened, and do not replace the original tires with tires of
different specifications.
13) The ambient temperature of the machine is -20 ° C ~ 40 ° C.
14) Ensure this manual is kept in the manual box in the platform.
1.9 Risk of Operating on Slopes
Do not drive the machine on slopes exceeding the machine's maximum uphill, downhill or side slope ratings. The slope rating applies only to machines that are in the retracted state.
The maximum slope rating for when the boom is retracted is as follows
Downhill 45%（24°）
Uphill 30%（17°）
Side Slope 25%（14°）
Table 1-3 Maximum slope rating for when the boom is retracted
△! Caution: The slope rating is limited by ground conditions and traction. Please refer to driving on a slope in the "Operation Instructions" section of this manual.
1.10 Risk of Falling
1) In the process of operation, the staff on the platform must wear safety protection equipment such as helmets, safety belts and safety shoes according to the requirements on site, and use, inspect and periodically replace the safety equipment according to the manufacturer's instructions.
△! Warning: The safety harness lanyards must be secured to the approved attachment points, and only one lanyard can be secured to each attachment point.
2) Do not sit, stand or climb on the guardrail of the platform. Stand steadily on the platform floor at all times.
3) When the platform is lifted, do not climb down from the boom.
4) Keep the platform floor free of debris and trash.
5) Close the entrance door before operation.
6) Do not enter or exit the platform unless the machine is in a retracted state.
1.11 Risk of Collision
1) When operating the machine on the ground, please maintain normal judgment and
planning. Maintain a safe distance among the operator, the machine and objects.
2) When starting or operating the machine, please pay attention to the range of visibility and blind spots.
3) When rotating the turntable, pay attention to the position of the boom and the tail of the turntable.
4) Check the work area to avoid overhead obstacles or other possible hazards.
5) When holding onto the platform guardrail, beware of the risk of crushing.
6) Lower the boom only when there are no people or obstacles in the area underneath.
7) Limit the drive speed according to the ground conditions, congestion levels, slope, personnel location and any other factors that may cause a collision.
8) It is not allowed to operate the vehicle on any crane or moving overhead vehicle route unless the crane control unit has been locked and/or precautions have been taken to prevent any potential collision.
9) Do not drive dangerously or play while operating the machine.
10) Users must follow user rules, workplace rules and government rules for personal protective equipment.
11) Please observe the direction of the driving and steering functions.
1.12 Risk of Explosion and Fire
1) Do not operate the vehicle where it is dangerous or where flammable or
explosive gases or particles may be present.
2) Do not refuel the machine when the engine is running
3) Only refuel the machine in open and well-ventilated places far away from sparks, open flames, burning cigarettes, etc.
4) Do not use the machine or charge the battery in places that are dangerous or
where flammable or explosive gases or dust may exist.
5) Do not spray ether into an engine equipped with a glow plug.
1.13 Risk of Machine Damage
1) Do not operate a machine that is damaged or faulty.
2) Do not use the machine as a ground wire during welding, and the battery anode and cathode must be disconnected during welding.
3) Do not use the machine in places where strong magnetic fields, strong ionization and radioactive radiation may exist.
4) Do not use any battery or charger larger than 12V to start the engine.
5) Before each work shift, thoroughly perform the pre-operation inspection against the vehicle and test all functions. A damaged or faulty vehicle should be immediately tagged out and stopped.
6) Make sure all maintenance operations have been performed as specified in this manual.
7) Ensure that all decals are properly positioned and easily identifiable.
1.14 Risk of Bodily Injury
1) Always operate the machine in a well-ventilated area to avoid of carbon
monoxide poisoning.
2) Do not operate the vehicle with hydraulic oil leaks, which may penetrate when under pressure or burn your skin.
3) Incorrect contact with any component under the cover may cause serious injury.
Only qualified authorized service personnel can access the compartment. It is
recommended that the operator perform the inspection only during the pre-operation
inspection. All compartments must be closed and locked during operation.
1.15 Battery safety
1) Danger of burns
The battery is a maintenance-free lead storage battery containing acidic
substances. It is forbidden to disassemble the battery case.
If the acid in the battery overflows, use soda water to neutralize.
The battery pack must be placed vertically.
Do not expose batteries or chargers to water or rain.
2) Danger of explosion
Sparks, flames or lit cigarettes are prohibited from getting close to the
battery. The battery may release explosive gases.
Do not touch the battery terminals or cable clamps with tools that may cause
sparks.
3) Danger of electric shock
The battery charger can only be connected to a 12V battery charger.
Check the cable and wiring for damage daily and replace the damaged items
before operation.
Avoid electric shock caused due to contact with battery terminals.
Remove all rings, watches and other jewelry when checking.
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